Performance and Emission Analysis of Diesel Engine using CNG under Dual Fuel Mode with Exhaust Gas Recirculation

Table of contents

1. Introduction

ompressed Natural Gas (CNG) has become a better option as a clean burning fuel of an IC engine. In order to comply with the ever-stringent emission norms throughout the world and crunch in petroleum reserves, the modern day automobile industry is compelled to hunt for new and alternative means of fuel sources to keep the wheels spinning globally [1]. Paradoxical objectives of attaining simultaneous reduction in emissions along with high performance has provided with a few alternative. Natural gas produces practically no particulates since it contains few dissolved impurities (e.g. sulphur compounds). Moreover, natural gas can be used in compression ignition engines (dual fuel diesel-natural gas engines) since the auto-ignition temperature of the gaseous fuel is higher compared to the one of conventional liquid diesel fuel [3].

Dual fuel diesel-natural gas engines feature essentially a homogeneous natural gas-air mixture compressed rapidly below its auto-ignition conditions and ignited by the injection of an amount of liquid diesel fuel around top dead center position. Natural gas is fumigated into the intake air and premixed with it during the induction stroke. At constant engine speed, the fumigated gaseous fuel replaces an equal amount of the inducted combustion air (on a volume basis) since the total amount of the inducted mixture has to be kept constant. Furthermore, under fumigated dual fuel operating mode, the desired engine power output (i.e. brake mean effective pressure) is controlled by changing the amounts of the fuels used. Thus, at a given combination of engine speed and load, the change of the liquid fuel ''supplementary ratio" leads to a change of the inhaled combustion air, thus resulting to the alteration of the total relative air-fuel ratio [1][2][3].In internal combustion engines, exhaust gas recirculation (EGR) is a nitrogen oxide (NOx) emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by re-circulating a portion of an engine's exhaust gas back to the engine cylinders [5]. In a gasoline engine, this inert exhaust displaces the amount of combustible matter in the cylinder. In a diesel engine, the exhaust gas replaces some of the excess oxygen in the pre-combustion mixture, Because NOx forms primarily when a mixture of nitrogen and oxygen is subjected to high temperature, the lower combustion chamber temperatures caused by EGR reduces the amount of NOx the combustion generates. Most modern engines now require exhaust gas recirculation to meet the emission standard [4,[6][7][8][9].

2. Experimental Procedure

Series of several experimental cycles have been conducted with varying CNG percentages and iterations were done with varying exhaust gas recirculation and the results were compared. The engine used in the present study is a Kirloskar AV-1, single cylinder direct injection, Water cooled diesel engine with the specifications given in Table N0 1. Diesel injected with a nozzle hole of size 0.15mm.the engine is coupled to a dynamometer. Engine exhaust emission is measured. Load was varied from 0.5 kilo watt to 3 kilo watts. The amount of exhaust gas sent to the inlet of the engine is varied. At each cycle, the engine was operated at varying load and the efficiency of the engine has been calculated simultaneously.

The experiment is carried out by keeping the compression ratio constant i.e., 16.09:1. The exhaust gas analyzer used is MN-05 multi gas analyzer shown in Fig. 1. (4 gas version) is based on infrared spectroscopy technology with signal inputs from an electrochemical c cell. Non-dispersive infrared measurement techniques use for CO, CO2, and HC gases. Each individual gas absorbs infrared radiation absorbed can be used to calculate the concentration of sample gas. Analyzer uses an electrochemical cell to measure oxygen concentration. It consists of two electrodes separated by an electrically conducted liquid or cell. The cell is mounted behind a polytetrafluorethene membrane through which oxygen can diffuse. The Device therefore measures oxygen partial pressure. If a polarizing voltage is applied between the electrodes the resultant current is proportional to the oxygen partial pressure. The important properties of diesel fuel and natural gas are given in Table 1.

Table 1 : Properties of Diesel Fuel and Natural Gas a Natural gas consists of various gas species; from which methane (CH4) is the main constituent. The equivalent chemical composition of natural gas may be expressed as C1.16H4.32 [10]. b At normal temperature and pressure. From the chart1 it can be seen that up to 40% CNG substitution would be observed an increase in brake thermal efficiency of 10% compared to that of pure diesel, but 50% substitution of CNG has shown 5% decrease in brake thermal efficiency when compared to that of pure diesel.

3. Engine Specifications

Chart 2 : Bth Vs EGR% at various CNG proportions The chart 2 represents the relation between brake thermal efficiency and percentage of Exhaust gas recirculation. it shows that with an increase in exhaust gas recirculation proportion the brake thermal efficiency has increased till 10% of substitution but decreased with above 10% substitution . The relation between volumetric efficiency and exhaust gas recirculation is represented in chart 3. It has been observed that the volumetric efficiency decreases with an increased substitution of compressed natural gas (CNG) and with increased exhaust gas recirculation (EGR).

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5. Chart 4 : NOx Vs EGR% at various proportions

The chart 4 represented the trends of NOx with the EGR substitution. it is observed that, with an increase in exhaust gas recirculation NOx emission havedecreased by 28% at all proportions of CNG substitution. Chart 8 : in-cylinder pressure Vs crank angle for pure diesel, 10%CNG and 10%EGR substitution Chart 8 shows the pressure inside cylinder at varying crank angles of the cycle for pure diesel, 10% CNG substitution and 10% exhaust gas recirculation at 10% CNG substitution.

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7. IV.

8. Conclusion

From the above obtained results the following conclusions were drawn: a) Substitution of CNG up to 40% has shown increase on brake thermal efficiency of 20% compared to that of pure diesel, but 50%

Figure 1. Figure 1 :
1Figure 1 : Multi gas analyzer experimental set up
Figure 2. Figure 2 :
2Figure 2 : Block diagram of experimental set up A. Parts AB-air box, mmeasurement of air by manometer,FW-fly wheel, ADM-alternator dynamometer, i-fuel injector, C-computer for P-? interface, V-valve for fuel control, EGA-exhaust gas analyzer, S-piezoelectric sensor for p-? interfacing, PB-panel board, EP-exhaust gas probe, FT-fuel tank.
Figure 3.
Analysis of Diesel Engine using CNG under Dual Fuel Mode with Exhaust Gas Recirculation ume XIV Issue II Version I Chart 3 : Vol. Eff. Vs EGR% at various CNG proportions
Figure 4. Table 2 :
2
TYPE 4-STROKE, SINGLE CYLINDER,
COMPRESSION IGNITION ENGINE, WITH
VARIABLE COMPRESSION RATIO.
Kirloskar AV-1
MAKE
Rated power 3.7 KW
Speed 1500 RPM
Year 2014 Bore and stroke Compression ratio 80mm×110mm 16.09:1, variable from 13.51 to 19.69
32 Fuel Chemical formula Density (kg/m 3 ) Low heating value (MJ/kg) Flammability limits (% vol.) Laminar flame speed (cm/s) 5 Diesel C 10.8 H 18.7 -a Natur al gas 43 0.695 b 830 49 0.6-5.5 5-15 34 Octane number N/A 120 Cylinder capacity Dynamometer Orifice diameter Fuel Calorimeter Cooling Starting 553cc Electrical-AC Alternator 20 mm Diesel Exhaust gas calorimeter Water cooled engine Hand cranking and auto start also provided
Cetane number 52 N/A
Autoignition temperature 220 580
( ) A Vol ( 0 C) (AFR stoic , kg air/kg fuel) Stoichiometric air-fuel ratio 14.3 16.82
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Figure 5. Table 3 :
3
Year 2014
33
( ) A Vol
NO X B th Vol. Eff. UHC PPM EGR Oxides of nitrogen Brake thermal efficiency Volumetric Efficiency Unburnt hydro carbons Parts per million Exhaust Gas Recirculation Global Journal of Researches in Engineering
CA Crank Angle
C. Brake Thermal Efficiency
Chart1 represents the trends of brake the rmal
efficiency with the substitution of compressed natural
gas (CNG) with corresponds to Brake power
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Figure 6.
shown 11% decrease in cylinder pressure (bar) CA
(Deg) in cylider pressure Vs crank angle for pure
diesel, 10%CNG and 10%EGR substitutoin in brake
thermal efficiency when compared
b) to that of diesel. The normal injection timing has
shown higher volumetric efficiency. Any how the
trend of varying volumetric efficiency has stood very
general.
substitution of CNG has
1

Appendix A

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  3. An examination of some measures for improving the performance of gas fuelled diesel engines at light load, Karim . 1991. (SAE Paper No. 912366)
  4. NOX reduction from a heavy-duty diesel engine with direct injection of natural gas and cooled exhaust gas recirculation. Mc Taggart-Cowan , G , W K Bushe , P G Hill , S R Munshi . Proceedings of the Institution of Mechanical Engineers, (the Institution of Mechanical Engineers) 2004. 5. (International Journal of Engine Research)
  5. Combustion and emission characteristics of a natural gas-fueled diesel engine with EGR. M M Abdelaal , A H Hegab . Energy conversion and management 2012. 64 p. .
  6. The Effect Of Exhaust Gas Recirculation (Egr) In Compression Ignition Engine. Pratibhu Roy , Bijan Sinha1 , Achin Kumar Mandal , Kumar Chowdhuri . International Journal of Emerging Technology and Advanced Engineering 2013. Feb 2013. 3 p. .
  7. Theoretical study of the effects of engine parameters on performance and emissions of a pilot ignited natural gas diesel engine. Rakopoulosc . 21st International Conference, (Energy
    ) February 2010. 35 p. . on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems
  8. , R G Papagiannakisa , P N Kotsiopoulosa , T C Zannisb , E A Yfantisb , D T Hountalasc , C D Year . 2014.
  9. Experimental investigation concerning the effect of natural gas percentage on performance and emissions of a DI dual fuel diesel engine. R Papagiannakis , D Hountalas . Applied Thermal Engineering February 2003. 23 (3) p. .
  10. Effect of EGR on Performance and Emission Characteristics of Natural Gas Fueled Diesel Engine. S K Mahla , L M Das , M K G Babu . Jordan Journal of Mechanical and Industrial Engineering 1995-6665 Pages 523 -530. September 2010. 4 (4) .
  11. Effect of hot exhaust gas recirculation on the performance and emissions of an advanced injection low pilotignited natural gas engine. Y Qi , H Srinivasan , K C Yang , Midkiff . International Journal of Engine Research June 1, 2007. 8 p. .
Notes
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© 2014 Global Journals Inc. (US)
Date: 2014-01-15