Durability Characteristics of SCC: Influence of Manufacturing Type i.e. Powder Type, VMA Type and Combined Powder and VMA Type

Table of contents

1. Introduction

ccording to the American Concrete Institute (ACI) Committee 237 (2007), SCC is defined as 'a highly flowable, non-segregating concrete that can spread into place, fill the formwork, and encapsulate the reinforcement without any mechanical consolidation'. Another definition according to the European Guidelines for SCC (EFNARC 2002) is 'a concrete that is able to flow and consolidate under its own weight, completely fill the formwork even in the presence of dense reinforcement, whilst maintaining homogeneity and without the need for any additional compaction'.

Due to special requirements for SCC in its fresh state, the procedures for mix proportioning commonly used for normal concretes had to be modified. The SCC mix can be obtained by using high powder content or by Viscosity Modifying Agents (VMA), or a combination of both, in addition to a higher dose of the superplasticiser as compared to ordinary concretes. The mixture proportioning method suggested by Nan Su et al. (2001) has been used in this investigation. This method takes into account the required strength of the SCC. The same has been used to obtain other types of SCC by varying the powder content and cement content so as to obtain required strength. All the mix proportioning methods suggested in the literature deal only with powder type SCC. All the research that has taken place to study durability of SCC considered only the powder type SCC. The influence of manufacturing process i.e. powder type, combined powder and VMA type which is mentioned as combined type SCC hereafter and VMA type SCC on the durability of SCC was however not studied. The effect of manufacturing process does affect the choice of type of SCC in prevailing conditions. Hence it was decided to study the durability through performance of various types of SCC in acid attack, chloride attack and the capillary water absorption. The SCC is more vulnerable to H 2 SO 4 than other acidic environments (Al-Tamimi and Sonebi M. 2003). The parameters studied for resistance to acid attack were the loss in strength and mass after immersing the specimens in 3% H 2 SO 4 for 90 days. The penetration of chloride ions increases the risk of corrosion in reinforced concrete structures. The depth of chloride ingress was hence measured using colorimetric technique (Stanish K. D. Et al 1997). Kazim Turk et al. (2007) studied the effect of curing regime and pozzolanic admixtures on sorptivity of SCC as one of the durability characteristics of SCC. The capillary water absorption of all categories of SCC was measured in this study with the help of sorptivity test.

2. II.

3. Experimental Programme a) Materials i. Cement

Ordinary Portland cement of grade 53 conforming to the IS 8112:1989 with specific gravity 3.12 was used for all the mixes.

ii. Fine Aggregate River sand conforming to zone II of IS 383:1970 having a specific gravity 2.52 was used as fine aggregate (F A).

4. iii. Coarse Aggregate

The coarse aggregate (C A) had a maximum size of 16 mm. The fractions of coarse aggregate used were: 10 percent of it was passing through 10 mm IS sieve and retaining on 4.75 mm IS sieve, 60 percent of it was passing through 12.5 mm IS sieve and retaining on 10 mm IS sieve and 30 percent of it was passing through 16 mm IS sieve and retaining on 12.5 mm IS sieve. The specific gravity of the coarse aggregate was 2.67.

5. Mix Proportioning of Self Consolidating Concrete

Three types of SCCs viz. powder type, VMA type and combined type were manufactured for three strength categories M25, M35 and M45. Method suggested by Nan Su et al ( 2001) was referred for obtaining powder type SCC. Silica fume was used as filler in this type. For obtaining combined type SCC the filler content was almost halved. The modifications were necessary for each SCC mix to achieve the self consolidating properties as well as required strength. For obtaining VMA type SCC the cement content was increased as compared to the same in other two types of SCC mixes keeping all other ingredients in same proportions in each strength category. The final mixture proportions are given in Table 2.

6. Specimen Preparation

The mixing of all mixes was done in pan type of concrete mixer. The powder and the aggregates were mixed in dry state for one minute then 70% of calculated water was added in the mixer which was then mixed for 3 minutes. Then 30% of water was mixed with the super plasticizer and added in the powder type concrete mixes. Wherein for VMA type and combined type SCC mixes, out of remaining 30% water 20% was mixed with super-plasticiser and poured in the mixer and mixed for three minutes. Finally VMA was added in the last 10% of water and then poured in the mixer and mixed for one minute. During mixing process the doses of superplasticiser and VMA were adjusted to achieve required plasticity and viscosity of each mix.

Then every mix was checked for self consolidating ability by slump flow test, v-funnel test and L-box test. The results of fresh concrete properties of all the mixes satisfying the self compacting ability have been shown in Table 4. The EFNARC specifications for self consolidating ability have been shown in Table 3. These mixes exhibited horizontal slump flow without signs of bleeding even at the outer boundary. This visual inspection confirmed the segregation resistance of the SCC mixes. After checking the self consolidating ability of the mix it was poured into the cube moulds of different sizes. The moulds were covered with wet gunny bags for 24 hours after casting and the specimens were then immersed in water for curing after demoulding. Cubes of 150×150×150mm were cast for test of compressive strength. All durability tests were performed on 100×100×100mm cube specimens. Cube specimens of size 150×150×150mm were tested for average compressive strength at 3 days, 7 days and 28 days according to IS 516. Three specimens were tested per test.

7. ii. Durability Tests

The durability tests were carried out on cube specimens after 28 days of curing. For each test of each mix three specimens were tested and average of the three has been shown.

8. iii. Sorptivity Test

The test for water absorption by capillary action (sorptivity) was carried out to determine the sorptivity coefficient of concrete specimens which were preconditioned in oven at 105 0 C for 24 hr. and then allowed to cool down at room temperature for 24hr to achieve a constant moisture level. Then, four sides of the concrete specimens were sealed by electrical tape keeping two opposite sides exposed to avoid evaporative effect as well as to maintain uniaxial water flow during the test. Before locating the specimens on water, their initial weight was recorded. One face of specimen was in contact with water. Only 5mm depth of the specimen was submerged in water. The water absorption at predefined intervals was noted by taking weight. Procedure was repeated, consecutively at various time intervals like 15 min., 30 min., 1 hr, 2 hr, 4 hr, 6 hr, 24 hr, 48 hr and 72 hr. Sorptivity coefficient was calculated by the following expression. It is given by the slope of the sorptivity curve when it gets stabilised. S= (Q/A)/??? Where, S = Sorptivity (cm/s 1/2 ) Q = Vol. of water absorbed in cm 3 A = Surface area in contact with water in cm 2 t = the time (s) b) Acid Attack As reported by Girardi & Di Maggio (2011) sulphuric acid first attacks the calcium hydroxide, and then C-S-H too as soon as portlandite is no longer available, making the calcium hydroxide form gypsum and the calcium silicate hydrate (C-S-H) form both anhydrous gypsum and an incoherent mass of hydrated silicate. In a second step, calcium aluminate hydrate reacts with the sodium sulphate ions from the sulphuric acid, forming ettringite (3CaO_Al2O3_3CaSO4_32H2O). Ettringite having higher volume causes increase in volume of concrete and even the disrupture of concrete. The percentage loss in mass and compressive strength was thus determined for the test specimens of both type of SCC in following manner. The cube specimens after curing in water for 28 days were taken out of curing tank. The specimens were then placed in solution of 3% H 2 SO 4 . The pH of the solution was regularly monitored and adjusted to keep it constant. The consumed solution was replaced with freshly prepared solution every week. The cubes were immersed in acid for 90 days and the assessment of performance in acid attack was made from

9. ? Mass loss

? % loss in compressive strength.

10. c) The Chloride Ingress

In the presence of chloride ions the steel reinforcing bars are more prone to corrosion. The test for chloride ingress was hence carried out in this study. A colorimetric technique was adopted. The cube specimens after 28 days curing were immersed in 3% NaCl solution for another 28 days representing the exposure to saline or sea water. The cubes were then taken out of chloride solution and split. The AgNO 3 solution was sprayed on the exposed area after splitting. When silver nitrate solution was sprayed on a concrete containing chloride ions, a chemical reaction occurred. The chlorides bind with the silver to produce silver chloride, a whitish substance. In the absence of chlorides, the silver instead bonds with the hydroxides present in the concrete creating a brownish colour. A whitish colour at the border of specimen shows the depth of penetration. It was measured with the help of Vernier Calliper along all four borders of each specimen and the average was taken. The depth of chloride ingress measured by this method is only a quantitative measure and does not give any idea about the chloride ion concentration.

V.

11. Results and Discussions a) Fresh Properties

The test results of fresh properties have been shown in Table 4. It can be observed that the powder type as well as combined type SCC has shown better results than VMA type in fresh state. The slump value of VMA type ranged between 665 to 682 mm while the same for other two types ranged between 664 to 712mm. There was no significance difference in V-funnel time. The L-Box ratio of VMA type was between 0.81 and 0.85 and for other two types it was between 0.88 and 0.93. The better performance of powder type and combined type SCC in fresh state can be attributed to of higher powder content of these mixes.

12. b) Compressive Strength

The compressive strength results of all the mixes of SCC have been shown in Figure 1. and table 5.

13. Figure 1

The compressive strength of VMA type of mixes for all grades was just achieved. The powder type mixes showed much better strength than VMA type and the combined powder and VMA type mixes showed maximum strength for all grades. In case of M25 grade mixes the strength achieved by powder type i.e. AS1 mix was 1.54 times the same for VMA mix i.e. CV1 and in M45 category the strength of AS3 was 1.29 times the strength of CV3. The combined type i.e. BS1 mix had compressive strength 1.91 times CV1 and BS3 had compressive strength 1.51 times the strength of VMA3. Both powder type and the combined type SCCs had shown higher strength because of dense structure caused by the higher powder content and pozzolanic reactivity of silica fume. The content of silica fume was more in powder type mixes than the combined type mixes and still their strength was slightly less, this can be due to more quantity of unhydrated silica fume particles remained at the end of 28 days of curing. The performance of all the types of SCCs was evaluated on the basis of percentage mass loss and percentage loss in compressive strength. The VMA type of SCC was found to be most vulnerable to acid attack. The resistance of powder type SCCs was better and of combined type was the best in all strength categories. The mass loss was almost half in case of powder type mixes as compared to VMA type and the loss in compressive strength was in the range of only 28 to 31% to that of VMA type. The mass loss in case of combined type was in the range of 46 to 47% of that in VMA type mixes and the loss in compressive strength was only 25 to 29% of that in VMA type mixes. The better performance of powder and combined type mixes should be attributed to less permeability than VMA type mixes. The results have been shown in Table 5 and figure 3.

.

14. Chloride Ingress

The combined type of SCC mixes showed least ingress of chlorides. The chloride ingress was very small in both powder type and combined type as compared with that in VMA type SCCs. It was only in the range of 0.8 to 1.6 mm in combined type, 0.9 to 1.8 mm in powder type and as large as 10.8 to 24 mm in VMA type SCCs. The large difference of chloride ingress in VMA type and other two types of SCCs must be due to dense structure and improved microstructure in the powder and combined type SCCs. The pozzolanic effect and very fine size of silica fume particles must have played the important role in exhibiting excellent durability characteristics. The results have been shown in Table 5.

15. VII.

16. Conclusions

The combined powder and VMA type SCCs produced highest strength, excellent resistance to acid attack, least sorptivity and least amount of chloride ingress. Though there was marginal difference in durability performance of powder type SCCs and combined type SCCs the difference in strength was significant. The combined powder type SCC is hence concluded to be the best type of SCC for any strength category. The reasons for the best performance may be the finest size of filler particles, less amount of unhydrated particles, better microstructure of hydrated products and very dense structure of SCC produced. EFNARC (2002) (European Federation of national trade associations representing producers and applicators of specialist building products), Specification and Guidelines for self-compacting concrete, Hampshire, U.K.

Figure 1. Figure 2 d
2Figure 2
Figure 2. Table 1 :
1
used in this study. Chemical composition of silica fume
is given in table 1. Silica fume was obtained from
ELKEM India, Mumbai.
iv. Superplasticiser The superplasticiser used in this study was Glenium B233 procured from BASF. It is based on modified polycarboxylic ether. It complies with ASTM C494 Types F and IS 9103:1999. Sr. No. 1. 2. 3. 4. 5. Constituents SiO 2 Al 2 O 3 Fe 2 O 3 CaO LOI Quantity (%) 91.03 0.39 2.11 1.5 4.05
v. Viscosity Modifying Agent The Viscosity Modifying Agent reduces the III.
possibility of segregation and becomes essential
ingredient when adequate paste volume is not present
in the SCC. The VMA used to manufacture VMA type of
SCC and combined type SCC was Glenium Stream 2
procured from BASF.
vi. Water
Clean potable water available in the laboratory
was used for mixing the concrete.
vii. Silica Fume
Silica fume imparts very good improvement to
rheological, mechanical and chemical properties. It
improves the durability of the concrete by reinforcing the
microstructure through filler effect and reduces
segregation and bleeding. It also helps in achieving high
early strength. Silica fume of specific gravity 2.2 was
Figure 3. Table 2 :
2
Type of SCC Specimen Grade Cement S. F. F A C A Water SP VMA
AS1 M25 258 205 960 813 208 5.74 0
Powder type AS2 M35 311 166 960 813 190 7.87 0
AS3 M45 357 125 960 813 165 8.96 0
Combined powder & VMA BS1 M25 258 102 960 813 162 5.04 0.108
type BS2 M35 311 83 960 813 156 7.36 0.079
BS3 M45 357 63 960 813 147 8.06 0.084
CV1 M25 305 0 960 813 137 6.1 0.183
VMA type CV2 M35 348 0 960 813 139 8.0 0.209
CV3 M45 393 0 960 813 137 10.21 0.235
IV.
Figure 4. Table 3 :
3
per the EFNARC specifications
Method Properties Range of
values
Slump flow Filling ability 650-800 mm
V-funnel Viscosity 6-12 sec.
L-box ratio Passing ability 0.8-1.0
a) Test Procedure
i. Compressive Strength
Figure 5. Table 4 :
4
Type of Specimen Slump V- L-
SCC Type Flow Funnel Box
(mm) (sec) h 1 /h 2
Powder AS1 705 9.2 0.93
type AS2 689 10.1 0.91
AS3 664 11 0.88
Combined BS1 712 9.5 0.91
type BS2 684 10.7 0.89
BS3 692 10.3 0.93
VMA type CV1 674 10.6 0.83
CV2 665 11.2 0.81
CV3 682 10 0.85
Figure 6. Table 5 :
5
28 Days Compressive Strength
in Mpa
80
70
60
50
40
30
20
10
0
AS1 AS2 AS3 BS1 BS2 BS3 CV1 CV2 CV3
Type of Specimen Grade Compressive Sorptivity % mass % loss in Chloride
SCC strength in cm/?sec loss in 3% comp strength ingress in
Mpa H 2 SO 4 in 3% H 2 SO 4 mm
Powder AS1 M25 45.31 0.00283 1.42 4.78 1.8
type AS2 M35 53.45 0.00268 1.33 4.51 1.5
AS3 M45 61.22 0.00253 1.22 3.93 0.9
Combined BS1 M25 56.35 0.00253 1.32 4.35 1.6
type BS2 M35 61.32 0.00239 1.26 4.13 1.2
BS3 M45 71.67 0.00164 1.025 3.6 0.8
VMA type CV1 M25 29.38 0.00449 2.81 17.13 24
CV2 M35 38.84 0.00395 2.59 14.71 17.4
CV3 M45 47.32 0.00354 2.21 12.46 10.8
1
2

Appendix A

  1. Assessment of Self Compacting Concrete Immersed in Acidic Solutions. A K Al-Tamemi , M Sonebi . Journal of Materials in Civil Engineering ©ASCE pp 2003. p. .
  2. European Federation of national trade associations representing producers and applicators of specialist building products), Specification and Guidelines for self-compacting concrete. EFNARC 2002.
  3. Resistance of concrete mixtures to cyclic sulfuric acid exposure and mixed sulfates: Effect of the type of aggregate, F Girardi , R Di Maggio . 2011. Cement and Concrete Composites. 33 p. .
  4. Effect of Fly Ash and Silica Fume on Compressive Strength, Sorptivity and Carbonation of SCC. Kazim Turk , Mehmet Karatas , Tahir Gonen . KSCE Journal of Civil Engineering 2013. 17 (1) p. .
  5. Testing the Chloride Penetration Resistance of Concrete: A Literature Review. K D Stanish , R D Hooton , M D Thomas . DTFH61-97-R-00022. FHWA Contract 1997. University of Toronto
  6. Study of sorptivity of self-compacting concrete with mineral additives. Luiz Antonio Pereira De Oliveira , João Paulo De Castro Gomes , & Cristiana Nadir Gonilho Pereira . Journal of Civil Engineering and Management 2006. XII (3) p. .
  7. A simple mix design method for self compacting concrete, Nan Su , Kung-Chung Hsu , His-Wen Chai . 2001. 31 p. . Cement and Concrete Research
  8. Self-Consolidating Concrete. ACI 2007. ACI. 237.
  9. Mixture proportion procedure for SCC. Vilas Karjinni , Shrishail Anadinni . The Indian Concrete Journal 2009. p. .
Notes
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© 2014 Global Journals Inc. (US)
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Durability Characteristics of SCC: Influence of Manufacturing Type i.e. Powder Type, VMA Type and Combined Powder and VMA Type
Date: 2014-01-15